井上泡棉在高铁上应用时有哪些注意事项?-Company news-垦柏恩复合材料(昆山)有限公司,井上泡棉
 
Current:Home > News > Company news
What are the precautions for the application of inoue foam in high-speed rail?
[2024-08-10]

When the well foam is applied on the high-speed rail, there are the following precautions:


First, material properties related

1. Fire resistance

- Because high-speed rail is a densely populated and high-speed mode of transportation, fire safety requirements are extremely high. The well foam must have good flame retardant properties and meet the relevant fire protection standards. When selecting the well foam, it is necessary to ensure that its flame retardant level can meet the environmental requirements of the use of high-speed rail cars, such as reaching the flame retardant level stipulated by the state or industry. During the installation process, attention should also be paid to avoid damage to the flame retardant coating or structure of the foam to prevent the overall fire performance from being reduced due to local damage.

- It is necessary to regularly test the fire resistance of the wellhead foam used, such as conducting simulated fire tests to check its combustion under certain temperature and fire source conditions, and whether it will produce toxic and harmful gases. Once the fire performance is found to be reduced, it should be replaced in time.

2. Stability of shock absorption buffer effect

- High-speed rail in the operation process will experience a variety of different road conditions and speed changes, well foam as a shock absorber material, its performance stability is crucial. It is necessary to ensure that the foam can always maintain good elasticity and shock absorption effect during long-term use. Before installation, foam pressure, frequency and other tests should be carried out to simulate actual operating conditions to evaluate its performance changes under different conditions.

- In the process of use, it is necessary to regularly check the shock absorption buffer effect of the foam, for example, by measuring the vibration amplitude of the seat and other parts in operation to determine whether the foam performance is normal. If the shock absorption effect is found to be significantly reduced, it is necessary to analyze the cause in time, which may be aging, deformation or damage of the foam, so as to take corresponding maintenance or replacement measures.

3. Maintenance of sound insulation performance

- High speed rail operation will produce a large noise, well foam when applied to the interior of the car and other parts, need to play a good sound insulation. However, with the extension of the use time, the foam may cause the sound insulation performance to decline due to the adsorption of dust, moisture and other reasons. Therefore, pay attention to regular cleaning and maintenance of the foam, maintain the cleanliness of its surface, and prevent impurities such as dust from blocking the foam pores and affecting the sound insulation effect.

- At the same time, it is necessary to pay attention to the structural integrity of the foam to avoid damage to the internal structure of the foam due to external extrusion, tearing, etc., thus reducing the sound insulation performance. For example, during seat installation and maintenance, care should be taken to prevent damage to the foam insulation layer inside the seat.

Second, installation and maintenance

1. Install it correctly

- The installation method of the well foam in different parts may be different, and must be installed in strict accordance with the design requirements and specifications. For example, when installing foam in the door sealing rubber strip, ensure that the foam is firmly installed and accurately positioned to ensure the sealing effect. For the foam filling in the seat, it is necessary to ensure that the filling is uniform, to avoid the occurrence of local too thick or too thin, affecting the comfort and overall performance of the seat.

- During the installation process, appropriate adhesives or fasteners should be used to ensure that the connection between the foam and other components is strong and reliable. At the same time, pay attention to avoid the use of adhesives that have an adverse effect on the performance of the foam, to prevent the deterioration or performance of the foam due to chemical action.


2. Maintenance and replacement cycle

- Make a reasonable maintenance plan, and regularly check and maintain the wellhead foam. The appropriate maintenance period is determined according to the operating frequency and operating environment of the high-speed rail. In general, for the parts that are often subjected to friction and extrusion, such as the foam of the seat and door interior, a more comprehensive inspection may be required every six months.

- For foam that has reached the end of its service life or whose performance has seriously declined, it should be replaced in time. When replacing, products with the same or similar performance as the original foam should be selected to ensure the consistency of the overall performance of the high-speed rail. At the same time, record each maintenance and replacement for subsequent analysis and improvement.


3. Compatibility with other materials

A variety of different materials are used on high-speed rail, and inoue foam should be considered for compatibility with other materials when applied. For example, when in contact with metal frames, plastic parts, etc., it is necessary to prevent chemical reactions or physical interactions between the foam and these materials, resulting in damage to performance or other adverse effects. Prior to installation, a material compatibility test can be performed to observe the interaction of foam with other materials in a simulated use environment.

- In the cleaning and maintenance process, the detergent used should also consider the compatibility with foam and surrounding materials. Choose the right detergent to avoid problems such as discoloration, deformation or adhesion with other materials caused by improper detergent.

Third, environmental protection and health

1. Environmental protection requirements

- In-well foam should meet environmental protection standards and minimize the impact on the environment during production and use. Choose environmentally friendly raw materials and production processes, and avoid the use of additives containing harmful substances. For example, the production process of foam should control the emission of volatile organic compounds (VOCs) to prevent pollution to the air quality and atmospheric environment in the carriage.

- In terms of foam waste treatment, it is necessary to consider its recyclability or adopt appropriate treatment methods to avoid the burden on the environment caused by random disposal. We can cooperate with relevant environmental protection agencies or enterprises to develop reasonable waste foam recycling and treatment programs.

2. Human health effects

- The high-speed railway carriage is a relatively closed space, and the foam on the well cannot release substances harmful to the human body, such as volatile organic compounds such as formaldehyde and benzene. When selecting foam, suppliers should be required to provide relevant environmental protection and health testing reports to ensure that it meets national or international indoor air quality standards.

- For the foam used in direct contact with the human body, such as seats, it is more important to strictly control its health indicators to prevent the breeding of bacteria, mold, etc. The foam can be treated with antibacterial and mildew protection, or cleaned and disinfected regularly to ensure the health and comfort of passengers.

In short, when applying the well foam on high-speed rail, it is necessary to consider the material performance, installation and maintenance, environmental protection and health, etc., to ensure that it can play a safe and effective role, and meet the requirements of high-speed rail operation.


Return